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2017.07.25 12:19

EML 300B Mesh

KDK
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오늘 (7-24-2017) 올라온 정보입니다

 

 

 

Rectifier-Mesh-Detail1.jpg

 

Not just a replacement, but an improvement!

EML 300B Mesh
long plate version

Uploaded: 24 Jul 2017


Description

The 300B-mesh can replace a standard 300B in several cases, but not in all cases. So please read this data sheet carefully.

Do not simply plug & play a 300B-mesh instead of a 300B. Overheated anodes may result if you do not check the following conditions, and such a damage is not covered by the guarantee. The 300B mesh can replace a normal 300B tube, when you can meat following conditions:

  1. Bias and Plate dissipation must be reduced from 22 Watt to absolute maximum 28 Watt. (see below table)
  2. Filament current of minimum 1.4 Ampere can be supplied
  3. The larger length of the tube is no problem. (like with closed amplifiers)

The 300B mesh is a "long plate" version, and the plates are 25% longer as with normal 300B we build. The physical size of this tube, inside and outside is the same as the larger 520B tubes we make, so it is much larger than you may expect from a 300B. Check the dimensions at the end of this Data sheet. The heat dissipation of the mesh wire is lower than for solid plate anodes. So the maximum plate dissipation of the 300B Mesh for continuous use must be limited to typical 22Watt, or absolutely maximum 28Watt. This is however a classical use condition in several Japanese products. Though many other amplifiers exceed this number, so it is important to check with your amplifier manufacturer first, if you are not sure about the plate dissipation.

Sound Character of the 300B-Mesh tube

Why Mesh plates? When a tube is given mesh plates, something magic happens to the sound! We believe this is caused by the better damping properties of the mesh material.  A solid plate anode due to it's circular construction will have quite some ringing (bell like effect). A mesh anode will not have this effect. In most cases, when using mesh tubes, you will experience a more transparent sound stage, meaning a more realistic stereo reproduction of the original sound recording. With mesh tubes you will enjoy the very best of what small triodes have to offer. 

Note: mesh means woven metal wire. Chinese factories make a tube with punched plates, and for marketing call this "mesh". A punched plate from solid metal will also have this ringing effect, and can never have the superior resonance damping properties a wire mesh tube has. 

Features
  • Gray Wire Mesh plates, mounted on a hard metal frame for best stability.
  • Gold plated, Wolfram Grid
  • Soft rubber suspended tube base
  • Center tapped filament
  • Slow Start filaments, for best lifetime
  • Hard metal Construction (Note1)
  • Two extra large getters
  • Hand blown Glass bulb
  • Anti-microphonic plate- and grid  suspension
  • These tubes are shipped in a high quality dual box
  • Tube printing with real gold (metal),  red color is glass burned into the glass 
  • Machined, solid tube base pins for highest contact precision. YAMAMOTO tube sockets highly recommended. 
  • Gold plated pins,  black ceramic socket.  (White bottom.)

300B Mesh

Very large picture

Plate-Detail

300B vs. 300BM

  .
300B Mesh Filament Ratings
Filament Voltage 
= 5 Volt (AC or DC) 
Tolerance on filament voltage
4%
Filament Current 
~ 1.4 Ampere 
 
  .

300B Mesh Maximum Conditions
 Maximum current and maximum voltage not possible simultaneously

Plate Voltage 
450Volt 
Plate Current 
80mA 
Peak Plate Dissipation
28Watt 

Grid resistor @ Plate Dissipation= 22 Watt

100k...350kOhm
Grid resistor @ Plate Dissipation= 24 Watt
100k...250kOhm
Grid resistor @ Plate Dissipation= 26 Watt
100k...140kOhm
Grid resistor @ Plate Dissipation= 28 Watt
100kOhm, or lower
 
  .

300B Factory Test conditions

Plate Voltage
300V
Plate Dissipation
17Watt
Plate Current
56mA
Grid Voltage
-58Volt
Plate Impedance
700 Ohm
Amplification Factor
3,9
Transconductance
5.6 mA/V
 
  .
300B Mesh Recommended Single Ended operating points

Plate Voltage

Grid Voltage

Plate Current (ma)

Plate Rp (Ohm)

Load 
(Ohm)

Plate Dissipation (Watt)

Power Output (Watt)

2nd harm.
(dB)

350

-73

63

720

2000

22

10.6

21

350

-73

63

720

3000

22

8.7

26

350

-73

63

720

4000

22

7.3

30

350

-72

70

685

3000

24

8.5

28

.

400

-74

60

720

3500

24

10.5

26

.

440

-101

59

775

4000

26

12

26

440

-101

59

775

5500

26

9.6

30

* For best lifetime, it is recommended to choose maximum 26 Watt Plate dissipation, though 28 Watt is possible at some compromise with life time. If you need higher output power than 300B-Mesh can do, choose standard 300B, or upgrade to 300B-XLS.

Choice of output transformer impedance: For each working point, a wide range of primary impedance is possible. When using a transformer of another value, you can estimate the output power and distortion by averaging between two rows of this table. Example: 450V, 60mA. Use of Lundahl LL1679-70mA (4k5 type). This will give you appr. 11.5 Watt @ 27dB 2nd harmonics. (28dB distance of signal to 2nd harmonics.

 
  .
  .

EML 300B-MESH Plate Curves

Download these curves as PTE file - What is that?

 
  .
300B Mesh Mechanical Data
Size including Socket
(but excluding pins)

155 x 65 mm
6.1 x 2.9 Inch

Single Tube weight 
150 Gram 
Shipment weight for  
pair in gift box 

740 Gram 

 
  .
  • Note 1)  This tube has gold plated grids, and additional to this it has several other new features, that we do not to publish for competition reasons. The result of this is, if a tube like this gets accidental overheated, the risk on damage is greatly reduced, compared to classical tubes, and compared to tubes as we produced them before. As end-user you can recognize a tube of this series by the gold plated grid. The gold color of the grid is visible with the bare eye, when you look carefully. We do not say you can overheat this tube, but chances on damage are greatly reduced in case it would happen anyway by mistake.
  • Note 2)  Individual Test data, such as:  Matching Data, Grid Current, Vacuum, Filament Current, etc.,  are on the Certificate that comes with each individual Tube.  Each tube has  is numbered, inside the bulb  with a metal Tag
  • Note 3)  Plate Curves:  Made with the Sofia Digital Curve tracer.  Plate curves with courtesy of AMR

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© Emission Labs. All Rights Reserved. 

  • profile
    KDK 2017.07.25 16:10 Files첨부 (1)

    wermmm.jpg

     

  • profile
    금동 2017.07.25 16:21

    Ringing이 없어 더  투명한 소리를 낸다면서 Harmonic Distortion 변화에 대한 얘기는 없습니다.  이것은 진공관의 출력 특성은 같지만 소리는 다른 소리를낸다는 얘기가 되어버리네요.

  • profile
    KDK 2017.07.25 16:57

    Recommended operating point 의 2nd harmonics 출력양이 나와 있습니다

    300B 복각 에서 시작은 했지만 다른 진공관으로 발전 했다고 봅니다.

    구조도 다르고 출력관의 능력을 다루는 Pd max 가  28W 로 줄어 들었으니 300B이름을 쓸수 없습니다

    6L6 은 출력을 증가 시키고 같은 이름을 사용했지만 경우는 다릅니다 즉 교환 동작이 OK 입니다

  • profile
    금동 2017.07.25 17:02
    네, 그런데 그 량이 오리지널과 비슷합니다. Ringing이 줄었다면 THD의 감소로 나타나야 되지 않겠냐는 생각입니다.
  • profile
    KDK 2017.07.25 18:15

    < quite some ringing (bell like effect). > --Distortion 은 실재로 특성곡성의 각선의 위치가 만드러주는 진공관 고유특성이고
    bell like effect 는 사람의 귀가 판단하는 소리의 잔영 - 그림자 같은 것??
    mesh plate 가 아니면 모든 출력관이 quite some Ringing 이 있다는 이야긴데 -- 저는 처음 듣습니다

    EML 300B Mesh 출력관 신봉자들이 하는 이야기/이들만이 느끼는 소리가 아닐가요? --


    우리도 이진공관으로 Amp 만드러서 Original 300B 보다 더 선명한 소리가 난다고 선전하면 ??
    Shishido 가 808 로 300B 보다 더 좋다고 북치고 장구처서 대 Hit --

    EML 300B Mesh 출력관으로도 ????  

    Shishido 때는 808 값이 300B의 1/10 이하 였습니다

  • profile
    KDK 2017.07.25 18:36

    직원4명 -첵고/독일 회사입니다 - 공장구경하십시요

     

     

    Not just an replacement, but an improvement!

    Factory Tour...

    This page was uploaded: 15-dez-13

    Our Target - About us - Email and Company Information - Factory Tour - Homepage Start

    Welcome to our factory touractory Tour...

    Please don't expect to see heavy industry here. We make everything by hand. Tony (top right on the picture) started as a one man company, not very long ago. Now we have several employees, and we just moved into a new building. On the top left of the picture is Jarda, our main technician.

     

    We are a small and highly motivated production team. All of us used to work in the larger tube facilities in and around Prague, and is a specialist on his own area. Now we have combinded our skills, and we want to show what we are capable of, building these quality products. We have a close to 100% production depth, and build everything the traditional way. This means: all that goes into the factory is glass pipes, mica, ceramic and metal. (Not to forget many different chemicals) Some of this production depth is wanted, so we are less independing of supplier companies that not allways do as we need or as we want. On the other hand it is also necesary because buying products for tube production is getting harder every year. So today we thick metal wire from one company, send it for refinement to another company, and from this we make a product we need. However 20 years ago you could buy this product from several catalogs, from a normal vacuum supplies company. These days are gone. From some of the very rare parts, like very thin nickel pipes of special alloy, we have a lifetime supply.

     

    Part I. Assembly of the tube.

    This is what we need to prepare for assembling one tube:

    1x glass inside socket, 1x glass bulb with EML logo on it, 8x filaments, 8x filament springs,1x grid, 2x Plates, 4x Plate coolers,2x Grid coolers, 4x bars to connect the plates to, 1x socket, with part number on it, 4x socket pins, 2x mica plates, 4x spacers for the tube top, 2x holders for the getter, 2x getter rings, 1x Set of connection wires + connectors on the bottem mica. (12 pieces), 1x Metal tag with individual number (inside)

    We won't bore you with the complete list, but it is about 140...160 pieces, depending on the tube type.

     

    Here you see Tony operating a small machine, that is hand made, to blow the tube inner glass base. The gas flame you see in the middle of the picture.

    This is the result from the above picture. Many steps have to be done before this is ready.

    1) Here the tube inner system will connected by electric welding
    2) Copper wires that are soldered into the base
    3) Thin glass pipe, used to vacuum the tube later.

    This is a chemical treatment of the tueb base glass, that will later reduce the grid current of the tube. It needs to be done under infra red light to prevent any moisture.

    This is a new made grid winder machine. It is dedicated to the EML grid construction.

    This is simple but good working equipment, used to stamp the plates. The pressure comes from the swing energy in the weights (yellow colored) The operator swings the weights fast, and the plate stamps are slowly moving down from that. The machine gets suddenly stopped by the plates. It says "bang", swings back, and then the plates are stamped.
    This is Jarda, preparing filaments. The wires are covered with emission liquid. This is ultra clean work. The smallest dirt particle in the tube can already caus that this tube isn't going to work very good. To keep all materials clean, we store every piece part in vacuumed glass jars for as long as we need. Still, it is better to make tubes from those parts quickly, and close the bulb the sooner the better. This requires a lot of discipline, and good planning of the process. The result will be a reliable tube.
    Final assembly of the 1605 tube, inner system. In the open condition, the tube may be on the air for maximum four hours. Reason is the contamibation by air humidity.

    These systems are ready for the glass envelopenow

    Now we can't just take some glass bulbs from stock. We need to hand make them, on a self constructed machine. The glass pipe is rotating, and at the end clamped into the "negative" which is a carbon shape. You can not see this, because it is covered by the flame.

    Tube glass must is a very pure glass, and it has nothing to do with the glass you see glass blowers use, to make a wine glass, or something like that. Tube glass needs a lot of tempering while heating and cooling it. If you don't do that, you will have cracks in the glass. It takes a good glass blower to make reliable bulbs, this is pure craftsmanship.

    Well, this one looks nice! It can be cut off the pipe. Some carbon residue needs to be cleaned off when it's cold.

    Ok! Finished. This took two hours.
    At the end at all of all this, we have the tubes ready, that will be pumped vacuum the next day. Until then, we store them in vacuum. to keep contamination away from the tube inside. What you see here is a vacuum room.

    This is Renata, making ceramic bases. She takes the parts out of the oven to let them cool down.

    What comes in to the factory is really only glass, metal and raw materials. We make every piecepart of the tubes ourselves. This is the oven to burn-in the gold primting on the base.

    Here you see the inspecting of the bases before assembling the pins. Most of the time they need some fine rework so the pins fit the holes nice and exactly.

       

     

    Part II. Activation of the tube.

     

    First the tube is pumped at vacuum, while the somplete inner system is heated up red-glowing, by microwave heating. We use a 3kilioWatt microwave tube for this. The energy is leaded out of the generator, via a spiral shaped antenna, which radiates the energy into the tubes. (look at the antenna in one of the next pictures) This is Jarda's work and specialty.
       

    This is a detail from the left picture, where you see the tube tipped off the vacuum pump. The smallest mistake, and the tube is damaged. If air gets in, the tube needs to be refilamented, which is close to building a new tube.
    This is an induction heater, to outglow the getters. Interesting is the water cooling of the coil.
       
       
       

     

    Part III. Performing tests.

     

    So now, the tubes are ready. Making tubes is one thing, testing them anoter. Some part of the testing is the observation how the tube gets to life, while it is vacuum pumped. (must be done on a working tube...!) We have test equipment that we partially build ourself, and partially bought from some closing tube factories.
    This is a normal burn-in bench l for vacuum tubes. As a plate resistor, light bulbs are used. The bulb act as a fuse, and as current limiter. We can burn in 10 tubes at a time. During burn in, we can monitor six essential parameters of each tube.
    This is Jarda, doing the parametrical test on the tubes. This particular set up will measure the grid current at full power. Apart from the burn-in table, we test only one tube at a time. We save all data in an Excel file, of each tube we make.
    What you see here is the hot air soldering of the tube pins. Jarda is very good at it.

    In this corner of his office, Tony does the listening test of the tubes. It is a good feeling to hear them come alive. A bit loud sometimes...

    There is nothing the master's eye will not see ;)

     

    Dear Customer, this is how we make our tubes. I think you have an idea now for what it takes to build these by hand, the all traditional way, like it was done 50 years ago already.

    We hope you understand now, why we can not build these tubes for the same prices as automated factories can, but the result is worth it!

    With your support, we'll be able to continue this wonderfull work.

    We hope you enjoyed this tour!

     

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    © Emission Labs. All Rights Reserved 

  • profile
    KDK 2017.07.25 22:16

    한참 일할수있는 나이에 은퇘 한다면 치맥집도 좋지만  

    이런 소규모 제조회사도 기술이 있스면 가능하겠다는 생각이 듭니다


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